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Low Pressure Boiler Operations
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​IEM has a number of licensed boiler operators on staff that provide floating boiler operations and service throughout Southeastern Wisconsin.  We offer 24 x 7 service, offering cost effective solutions to schools and churches that share a boiler operator.  In addition to our routine operator and maintenance services, our team can also coordinate more intensive boiler service with outside contractors. 

Routine services include: 

  1. Routine Inspections:

    • Visual checks for leaks, corrosion, or damage.

    • Monitoring of water levels, pressure, and temperature.

  2. Maintenance:

    • Cleaning of boiler internals to remove scale and sediment buildup, which can impair efficiency. This might involve chemical treatments or mechanical cleaning.

    • Replacement or repair of worn parts like gaskets, valves, and piping.

  3. Water Treatment:

    • Regular testing and treatment of boiler water to prevent scaling and corrosion. This includes adjusting pH, adding chemicals to control dissolved oxygen, and ensuring proper alkalinity.

  4. Safety Device Checks:

    • Testing and calibration of safety valves, pressure gauges, and water level indicators to ensure they function correctly under operational conditions.

  5. Combustion Efficiency:

    • Tuning of the burner for optimal combustion efficiency, which involves adjusting air-to-fuel ratios. This can be done through stack temperature monitoring, flue gas analysis, and burner maintenance.

  6. Documentation and Compliance:

    • Keeping records of all maintenance activities, water quality tests, and inspections for compliance with local regulations or insurance requirements.

    • Ensuring the boiler operation meets all safety standards and codes.

  7. Efficiency Audits:

    • Periodic audits to assess and improve the boiler's overall efficiency, possibly involving heat recovery systems or insulation upgrades.

  8. Emergency Response:

    • Preparing and sometimes executing emergency shutdowns if there's a risk of failure or unsafe operation.

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